1993 MERCURY VILLAGER Recalls (5)

Campaign:
92V132002 on 09/29/1992
Component:
Service brakes, hydraulic:foundation components:master cylinder
Manufactured:
03/31/1992 - 07/31/1992
Affected:
3,500
Defect:
The service brake master cylinder was not properly assembled or could have been damaged by the evacuation and filling of the brake system at the assembly plant.
Consequence:
This can result in a partial brake system failure due tointernal master cylinder leakage which can cause loss of braking on two of thefour wheels. if this occurs, there would be increased brake pedal travel, higherpedal efforts and increased stopping distances.
Correction:
A new brake master cylinder will be installed.
Notes:
System: brakes: master cylinder.vehicle description: passenger mini-vans.
Campaign:
92V133002 on 09/29/1992
Component:
Seat belts
Manufactured:
03/31/1992 - 07/31/1992
Affected:
3,500
Defect:
One or both of the bolts securing the automatic seat belt restraint system tracks to the b-pillars were not adequately tightened.
Consequence:
This condition can result in the automatic seat beltsystem track joints having less than design strength, and increase the risk ofinjury to the seat occupant in the event of a collision or sudden stop.
Correction:
Dealers will tighten the passive restraint system track mounting bolts.
Notes:
System: interior: passenger restraint.vehicle description: passenger mini-vans.
Campaign:
92V172001 on 12/20/1992
Component:
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Manufactured:
03/31/1992 - 09/30/1992
Affected:
10,800
Defect:
Fuel filler hoses may have been cut prior to installation by a utility knife used to open the shipping box.
Consequence:
Fuel leakage can result if the cut extended through thethickness of the hose wall. leaking fuel can result in a fire if exposedto a source of ignition.
Correction:
Replace the fuel filler hose.
Notes:
System: fuel system.vehicle description: passenger vans.
Campaign:
95V222001 on 11/29/1995
Component:
Visibility:defroster/defogger system
Manufactured:
03/31/1992 - 03/31/1993
Affected:
48,053
Defect:
Leaves and other foreign material can enter through the cowl panel air intake during operation of the front heater and/or air conditioning system resulting in a build-up of material in the plenum. this can lead to noise, odors, or in some cases, ignition of these materials.
Consequence:
A vehicle fire could occur.
Correction:
Dealers will install an additional heater/air conditioning system intake screen.
Notes:
System: heater; defroster; ventilation.vehicle description: passenger mini-vans.note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Campaign:
00V419002 on 01/02/2001
Component:
Fuel system, gasoline:storage:tank assembly
Manufactured:
11/25/1991 - 06/25/1998
Affected:
394,000
Defect:
Vehicle description: minivans. the fuel tank vent hose allows air to vent from the fuel tank during refueling. cracks have developed in the vent hose. if (1) the fuel tank is overfilled, not allowing excess fuel in the vent hose to flow back into the tank, (2) the vehicle is driven only a short distance after refueling and, (3) there is subsequently significant heating of the fuel tank, the fuel in the tank can expand into the vent hose and leak fuel.
Consequence:
Fuel leakage in the presence of an ignition source can result in a fire.
Correction:
Dealers will replace the vent hose.
Notes:
Owner notification began february 19, 2001.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

1993 MERCURY VILLAGER TSBs (113)

Bulletin:
BC0383941201
Component:
103000 power train:automatic transmission
Summary:
some vehicles may experience a transmission shift hunting condition. *tw
Bulletin:
BC0542941201
Component:
116100 electrical system:ignition:switch
Summary:
vehicle ignition cylinders may require an excessive effort. *tw
Bulletin:
BC4024941201
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
vheicles may experience an engine exhaust leak due to a broken manifold stud. *tw
Bulletin:
BC4038941201
Component:
103000 power train:automatic transmission
Summary:
vehicles may experience a transmission shift hunt condition from 3-4 to 4-3. *tw
Bulletin:
BC4053950103
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
vehicles may exhibit a driveability concern due to a broken crankshaft. *tw
Bulletin:
BC3320950201
Component:
034430 service brakes, hydraulic:foundation components:drum:drum
Summary:
vehicles may exhibit a grinding/squealing noise from the rear brakes. *tw
Bulletin:
BC3260950301
Component:
131000 visibility:windshield
Summary:
side window latch may not stay in open or closed position. *tw
Bulletin:
BC4159950301
Component:
021300 suspension:front:shock absorber
Summary:
vehicles may experience a low toned rattle/clunk from the rear portion of the vehicle while drivine less than 25 mph. *tw
Bulletin:
BC2903950401
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
fuel pump whine due to misplaced sound deading strips, allowing the fuel tank to ground out against the frame. *tw
Bulletin:
95511
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary:
chirp or squeak from blower motor. *tw
Bulletin:
95520
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
rear wiper motor inoperative or intermittent operation. *tw
Bulletin:
9566
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary:
chirp or squeak noise from blower motor at low speeds. *tw
Bulletin:
BC2540950503
Component:
103000 power train:automatic transmission
Summary:
transmission overdrive whine between 25 to 40 mph. *tw
Bulletin:
9578
Component:
034400 service brakes, hydraulic:foundation components:drum
Summary:
the rear brakes may bind or overheat after having been recently serviced. *tw
Bulletin:
95717
Component:
061000 engine and engine cooling:engine
Summary:
some vehicles may leak oil from the area of the front oil pump gasket. *tw
Bulletin:
95718
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
hissing or fluttering noise from engine compartment may be due to broken exhaust manifold stud. *tw
Bulletin:
9592
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary:
Unknown
Bulletin:
BC4188950401
Component:
061000 engine and engine cooling:engine
Summary:
Unknown
Bulletin:
BC1422950906
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
vehicle may experience a minor exterior rear view mirror vibration. *tw
Bulletin:
BC1252950906
Component:
034400 service brakes, hydraulic:foundation components:drum
Summary:
vehicles may exhibit a grinding/squealing noise when it is cold in the morning and at the first application of brakes. *tw
Bulletin:
BC1241950906
Component:
022141 suspension:rear:springs:leaf spring assembly:leaf
Summary:
crunching noise coming from rear leaf spring. *tw
Bulletin:
BC1501950906
Component:
034520 service brakes, hydraulic:foundation components:disc:pads
Summary:
intermittent to occasional brake squeal or brake creep/groan. *tw
Bulletin:
BC0104960102
Component:
034400 service brakes, hydraulic:foundation components:drum
Summary:
may exhibit a grinding/squealing noise from the rear brakes. the noise typically appears in the vehicle when its cold or in the morning under first application. engineering is currently developing a revised material that will be available
Bulletin:
95212
Component:
036000 service brakes, hydraulic:antilock
Summary:
the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
Bulletin:
BC0678961025
Component:
102000 power train:manual transmission
Summary:
Information on aode/4r7w transmission main control & case replacement. *tt
Bulletin:
BC0690961023
Component:
022400 suspension:rear:shock absorber
Summary:
Improved rear shock absorbers available. *tt
Bulletin:
BC0751961017
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Improved fuel pump w/ an improved, hardened inner gerotor gear. *tt
Bulletin:
BC0842961008
Component:
102000 power train:manual transmission
Summary:
Procedure for intermittent engine flare on startup from a stop. *tt
Bulletin:
BC5178961001
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Fuel pump improved, hardened inner gerotor gear. improvement will reduce the possibility of intermittent stalling in hot ambient temps & a long crank time after a cold soak. *tt
Bulletin:
BC9669961001
Component:
102000 power train:manual transmission
Summary:
2.3l efi engines display a rolling idle concern. *tt
Bulletin:
BC9685961001
Component:
102000 power train:manual transmission
Summary:
Parts information for replacing the main control. *tt
Bulletin:
BC0306961101
Component:
162300 structure:body:door
Summary:
Intermittent power door lock activation. *tw
Bulletin:
BC0343961127
Component:
136100 visibility:windshield wiper/washer:switch/wiring
Summary:
A few villagers may experience an intermittently inoperative front windshield washer. *tw
Bulletin:
BC0482961113
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Extended crank or intermittent stalling in high ambient temperatures. *tw
Bulletin:
96249
Component:
103700 power train:automatic transmission:torque converter
Summary:
Torque converter - leak test procedure - service tip. *tw
Bulletin:
96222
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Brakes - elimination of sanding rotors and drums - service tip. *tw
Bulletin:
96225
Component:
075000 fuel system, gasoline:carburetor system
Summary:
Mass air flow sensor - replacement as an assembly - service tip. *tw
Bulletin:
962522
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Extended crank - long crank time during morning start-ups - vehicles built through 7/1/96 no start - no start after short hot soak - vehicles built through 7/1/96 stalling - intermittent in hot ambient temperatures - vehicles built through
Bulletin:
962612
Component:
103700 power train:automatic transmission:torque converter
Summary:
Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
Bulletin:
BC0055970201
Component:
022143 suspension:rear:springs:leaf spring assembly:shackle
Summary:
Chunch/grunt noise coming from the rear leaf spring shackle bushing may be repaired by installing an improved shackle assembly. *jd
Bulletin:
97111
Component:
022140 suspension:rear:springs:leaf spring assembly
Summary:
Suspension-noise from rear of vehicle- noise-"crunching/grunting" from rear of vehicle. *jd
Bulletin:
BC0055972301
Component:
021243 suspension:front:springs:leaf spring assembly:shackle
Summary:
A chunch/grunt noise coming from the rear leaf spring shackle bushing may be repaired by installing an improved shackle assembly.jd
Bulletin:
BC3353972301
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Interface with the villager pcm/tcm on vehicles, use the obd ii dlc connector located just beneath the the steering column. *jd
Bulletin:
BC3411972301
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Poor heater capability in vehicles during cold weather while the engine is at idle. *jd
Bulletin:
BC3433972301
Component:
036000 service brakes, hydraulic:antilock
Summary:
Concerns of the abs pump motor running while the vehicle is sitting still. *jd
Bulletin:
BC3451972301
Component:
980000 unknown or other
Summary:
Some 1993 vellagers may experience an unpleasant odor during certain driving conditions. *jd
Bulletin:
BC3480972301
Component:
036400 service brakes, hydraulic:antilock:abs warning light
Summary:
Intermittent abs lamp on and wheel sensor dtc's set while driveing the vehicle on the highway. *jd
Bulletin:
BC1020497230
Component:
036000 service brakes, hydraulic:antilock
Summary:
The abs pump motor running while the vehicle is sitting still. *jd
Bulletin:
BC1020797230
Component:
980000 unknown or other
Summary:
Some vehicles may experience an unpleasant sulfur odor during certain driving conditions. *jd
Bulletin:
BC1021597230
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Poor heater capability in villagers during cold weather while the engine is at idle. *jd
Bulletin:
BC1023397230
Component:
115000 electrical system:fuses and circuit breakers
Summary:
When attempting to interface with villager pcm/tcm on 1996 & 1997 vehicles, use the obd ii dlc connector located just beneath the steering column. *jd
Bulletin:
BC1023797230
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Dealers who wish to order a cooling fan shroud for a 1993 villager should order part number f3xy 8c607 b. *jd
Bulletin:
9743
Component:
061000 engine and engine cooling:engine
Summary:
Blower motor- "chirp" or "squeak" from blower motor at low speeds. *jd
Bulletin:
9751
Component:
220000 seats
Summary:
Interior- leather seat cleaning procedure- service tip. *jd
Bulletin:
97511
Component:
103000 power train:automatic transmission
Summary:
Fluid- transmission fluid usage charts. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
97610
Component:
061000 engine and engine cooling:engine
Summary:
Blower motor- "chirping" or "squeaking" from blower motor at low speeds. *jd
Bulletin:
BC2290970501
Component:
131000 visibility:windshield
Summary:
Front door window binding while traveling up or down. *tw
Bulletin:
BC2304970501
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Egr function testing. *tw
Bulletin:
BC2361970501
Component:
980000 unknown or other
Summary:
Authorized warranty part replacement of brake pads to correct excessive brake noise. *tw
Bulletin:
BC2443970501
Component:
980000 unknown or other
Summary:
Instructions on how to manually clear codes from memory after an abs brake repair. *tw
Bulletin:
BC105809705
Component:
980000 unknown or other
Summary:
Instructions for testing the egr. *tw
Bulletin:
97111097234
Component:
113000 electrical system:starter assembly
Summary:
Vehicles exhibiting a "squeaking" or "chirping" from the blower motor at low blower motor speeds. *yc
Bulletin:
985A5
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc
Bulletin:
985A11
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Service tip information regarding elimination of sanding rotors and drums. *yc
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
985A33
Component:
034000 service brakes, hydraulic:foundation components
Summary:
The rear brakes may bind or overheat after having been recently serviced. *yc
Bulletin:
9888
Component:
103000 power train:automatic transmission
Summary:
Information on a new transmission fluid usage chart. *yc
Bulletin:
9845
Component:
045300 service brakes, air:disc:rotor
Summary:
Availability of hub-mount brake rotor machining equipment. *yc
Bulletin:
9848
Component:
353600 equipment:air conditioner
Summary:
Announcing the ford oem air conditioning retrofit kit availability. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
982015
Component:
120000 exterior lighting
Summary:
Some vehicles may exhibit a malfunction indicator lamp (mil) on and diagnostic trouble code ( dtc ) 32. *yc
Bulletin:
5858
Component:
103000 power train:automatic transmission
Summary:
Information regarding transmission assembly shortage. *tt
Bulletin:
12623
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Information regarding exhaust gas recirculation valve (egr) system diagnosis. *tt
Bulletin:
9814
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Subject regarding the availability of hub-mount brake rotor machining equipment. *tt
Bulletin:
99816
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
Bulletin:
99129
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
Bulletin:
99103
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
On some vehicles the check engine warning lamp may illuminate and diagnostic trouble codes 32, 35, p0400, p0402, p1400, p1401, p1402 or malfunction indicator lamp 0302, 0305, 0306, 0514, 1005 may be stored indicating a malfunction in the ex
Bulletin:
99139
Component:
125000 exterior lighting:brake lights
Summary:
Conditions with the brake lamps inadvertently disabling the brake shift interlock. *tt
Bulletin:
996018
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Brief information regarding exhaust gas recirculation (egr) system diagnosis. *tt
Bulletin:
98-4816
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Concerns with egr flow malfunction. *tt
Bulletin:
983072
Component:
036000 service brakes, hydraulic:antilock
Summary:
Some vehicles may exhibit an intermittent abs warning lamp concern and trouble codes 41/ 45/ 55/ 63 may be retrieved during a quick test. *tt
Bulletin:
983114
Component:
162500 structure:body:tailgate
Summary:
This bulletin mentions the two different cylinders available for replacement liftgate support cylinders. *tt
Bulletin:
9811312
Component:
036000 service brakes, hydraulic:antilock
Summary:
Some vehicles may exhibit an illuminated anti-lock brake system (abs) warning lamp and trouble codes 41/45/55/63. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99194
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
7264
Component:
180000 vehicle speed control
Summary:
Exhibiting an intermittent condition where the speed control will not set or may disengage while driving. *tt
Bulletin:
98161
Component:
105300 power train:driveline:driveshaft
Summary:
Whining noise from transaxle on light acceleration, tip-in acceleration between 40-64 km/h (25-40 mph)
Bulletin:
98154
Component:
034400 service brakes, hydraulic:foundation components:drum
Summary:
Rear brakes are binding or overheating after having been serviced. yd
Bulletin:
13368
Component:
180000 vehicle speed control
Summary:
Addressing an intermittent condition where the speed control will not set or may disengage while driving. *tt
Bulletin:
0015
Component:
103000 power train:automatic transmission
Summary:
Information regarding the new transmission cooler flusher- service tip. *mjs
Bulletin:
7922
Component:
101200 power train:clutch assembly:bell housing
Summary:
Be aware that the f6xz-7a360-aa forward clutch assembly has been replaced by 3 individual parts. xf5z-7a360-aa(drum), xf5z-7a398-aa (planetary) and f3xy-7b066-f (pressure plate). use of any of the original components in place of those lis
Bulletin:
13760
Component:
101000 power train:clutch assembly
Summary:
Information regarding the servicing of the forward clutch, which has been replaced by three individual parts. *mjs
Bulletin:
985A49
Component:
036000 service brakes, hydraulic:antilock
Summary:
Experiencing a squealing or grinding noise from either the front or rear brakes when the customer lightly applies the brakes. *tt
Bulletin:
12081
Component:
116200 electrical system:ignition:module
Summary:
Some vehicles may display diagnostic trouble code (dtc) 34, or po325 (mil dtc 0304) when testing the electronic engine control system, indicating a fault with the engine knock sensor circuit. *mjs
Bulletin:
985094
Component:
980000 unknown or other
Summary:
Some vehicles may display diagnostic trouble code 34, or p0325 (mil dtc 0304) when testing the electronic engine control system. *tt
Bulletin:
96717
Component:
162300 structure:body:door
Summary:
There may be a squeak / rattle noise from the sliding door area and / or the sliding door may be difficult to close. *tt
Bulletin:
96722
Component:
020000 suspension
Summary:
Experiencing a crunch / grunt noise from the rear suspension of some vehicles. *tt
Bulletin:
12534
Component:
102000 power train:manual transmission
Summary:
Information regarding shortage of new transmission assemblies. *tt
Bulletin:
4661
Component:
114200 electrical system:wiring:interior/under dash
Summary:
Some vehicles with analog instrument clusters may exhibit a concern of a fluctuating or jumping tachometer indicator needle. *tt
Bulletin:
11778
Component:
100000 power train
Summary:
Some vehicles with analog instrument clusters may exhibit a concern of a fluctuating or jumping tachometer indicator needle. *tt
Bulletin:
98L20
Component:
980000 unknown or other
Summary:
Special field action regarding revised waranty information. *tt
Bulletin:
14757
Component:
101000 power train:clutch assembly
Summary:
Information on servicing the forward clutch. *tt
Bulletin:
14015
Component:
020000 suspension
Summary:
Some vehicles may exhibit a noticeable steering pull or drift while driving on a flat road surface. this condition may be caused by a high side-to-side difference in front wheel alignment caster angles. *tt
Bulletin:
01156
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Some vehicles may exhibit heater core leaks. *slc
Bulletin:
01157
Component:
980000 unknown or other
Summary:
Information regarding transmission fluid usage charts. *slc
Bulletin:
01181
Component:
103800 power train:automatic transmission:park/neutral start switch
Summary:
Brake shift interlock.*jb
Bulletin:
01194
Component:
110000 electrical system
Summary:
This aritlce is to provide information on replacement of old style hood lamp switch to the rvised mechanical hood lamp switch. *tt
Bulletin:
0214
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt
Bulletin:
03148
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt
Bulletin:
02176
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Lamp-brake-invadvertent disabling of brake shift interlock. *mj
Bulletin:
02208
Component:
353600 equipment:air conditioner
Summary:
Climate control a/c service tech tips. *eh

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