2002 MERCURY COUGAR Recalls (3)
- Campaign:
- 04V421000 on 08/29/2004
- Component:
- Fuel system, gasoline
- Manufactured:
- 05/24/1999 - 11/29/2001
- Affected:
- 88,600
- Defect:
- On certain passenger vehicles, contamination of the filter in the fuel delivery module (fdm) can reduce, and eventually block, the flow of fuel to the engine.
- Consequence:
- This may cause engine hesitation, loss of power, surging, and other similar symptoms. over time, the filter may become sufficiently blocked to cause the engine to stall, which could result in a crash.
- Correction:
- This action is deemed a safety improvement campaign and is not being conducted under the safety act. all owners will be notified of the problem, and dealers will replace the fdm with a new design at no charge if the owner reports that the vehicle exhibits any of the identified symptoms. the free replacement will be available for a period of 10 years following the original purchase of the vehicle, with no mileage limit. the campaign began on april 16, 2004. owners should contact ford at 1-800-392-3673.
- Notes:
- Ford recall no. 04n02.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 06E022000 on 03/12/2006
- Component:
- Service brakes, hydraulic
- Affected:
- 7,440
- Defect:
- Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006 (date codes 0529 through 0602) are subject to this recall. when subject to very cold temperatures, an internal seal in the master cylinder could lose flexibility and may cause brake fluid to leak.
- Consequence:
- Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.
- Correction:
- Affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.
- Notes:
- This recall only pertains to aftermarket napa, raybestos, ac delco, aimco, carquest, and bendix brake hydraulic master cylinders and has no relation to any original equipment installed on daimlerchrysler or ford vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
- Campaign:
- 08E033000 on 04/16/2008
- Component:
- Suspension
- Affected:
- 6,903
- Defect:
- Federal mogul is recalling 6,903 aftermarket ball joint assemblies shipped between november 9, 2007 and march 26, 2008, which may have been packaged with incorrect nuts. the part numbers packaged with incorrect nuts are: k7147, k7329, k8683, and 104353. these parts were made for use on the various vehicles listed above.
- Consequence:
- The nuts included in the packaging for these ball joint assemblies are missing the intended prevailing torque (self-locking) feature. if the incorrect nut was to become loose, the joining members may loosen leading to a separation of the ball joint. this may result in loss of vehicle control, possibly resulting in a vehicle crash.
- Correction:
- Federal mogul will notify owners and replace the parts free of charge. the recall began on may 22, 2008. owners can contact federal mogul at 877-489-6659.
- Notes:
- This recall only pertains to aftermarket ball joint assemblies and has no relation to any original equipment installed on vehicles manufactured by the vehicle manufacturers.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
2002 MERCURY COUGAR TSBs (42)
- Bulletin:
- 01156
- Component:
- 138120 visibility:defroster/defogger system:windshield:heater core
- Summary:
- Some vehicles may exhibit heater core leaks. *slc
- Bulletin:
- 01157
- Component:
- 980000 unknown or other
- Summary:
- Information regarding transmission fluid usage charts. *slc
- Bulletin:
- 01181
- Component:
- 103800 power train:automatic transmission:park/neutral start switch
- Summary:
- Brake shift interlock.*jb
- Bulletin:
- 01211
- Component:
- 121000 exterior lighting:headlights
- Summary:
- Some vehicles may exhibit condensation in the headlamps. *tt
- Bulletin:
- 01205
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174. *tt
- Bulletin:
- 0214
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt
- Bulletin:
- 01224
- Component:
- 980000 unknown or other
- Summary:
- Some vehicles may exhibit a condition where the defroster grille edges lift out of the dash pad. *tt
- Bulletin:
- 01246
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Engine oil system priming procedures, service tips for reports of premature engine failure. *tt
- Bulletin:
- 15482
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some vehicles equipped with a duratec engine may experience engine damage as a result of microscopic internal cracks in a batch of intake valves. *tt
- Bulletin:
- 0224
- Component:
- 106000 power train:axle assembly
- Summary:
- Some vehicles equipped with the cd4e transaxle may exhibit harsh and delayed 1-2/2-3 upshifts after transaxle or turbine shaft speed sensor replacement, possible diagnostic trouble codes 628, 642, 645, 646, 647, 648, p0731, p0732, p0734, p0
- Bulletin:
- 15636
- Component:
- 120000 exterior lighting
- Summary:
- Concern with headlamps and/or instrument panel lamps dimming slightly at idle. *tt
- Bulletin:
- 0256
- Component:
- 980000 unknown or other
- Summary:
- This bulletin involves proper procedures for preparation of service sheet metal parts coated with electro deposition primer (e-coat). *tt
- Bulletin:
- 0245
- Component:
- 111000 electrical system:battery
- Summary:
- Information regarding discharged battery charging service tips and guidelines. *tt
- Bulletin:
- 16028
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some vehicles equipped with a 2.5l engine may exhibit multiple misfire diagnostic trouble codes with no driveability concerns noted. *tt
- Bulletin:
- 15750
- Component:
- 010000 steering
- Summary:
- Some cougars may exhibit higher than normal steering efforts and / or steering system leaks. *tt
- Bulletin:
- 15797
- Component:
- 162000 structure:body
- Summary:
- Some vehicles may exhibit a buzzing noise coming from the dash near the climate control system with less than 6 months of service. *tt
- Bulletin:
- 15828
- Component:
- 116200 electrical system:ignition:module
- Summary:
- Some vehicles may exhibit diagnostic trouble code b1213, b1342, b1601, b2431. *tt
- Bulletin:
- 15830
- Component:
- 111000 electrical system:battery
- Summary:
- Battery lamp on, however the charging system is functioning properly. *tt
- Bulletin:
- 15907
- Component:
- 136000 visibility:windshield wiper/washer
- Summary:
- Subject regarding wiper blade edge guard protectors. *tt
- Bulletin:
- 0361
- Component:
- 060000 engine and engine cooling
- Summary:
- Malfunction indicator lamp on with or without rough running, lack of power, surge or poor fuel economy with diagnostic trouble codes p0401, p0402, p1400, p1401. *tt *jb
- Bulletin:
- 0322
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401, or runs rough, lacks power, surge, poor fuel economy, and the above listed dtcs without
- Bulletin:
- 16794
- Component:
- 180000 vehicle speed control
- Summary:
- Hesitation / surge on steady acceleration between 3000 and 4000 rpm. *tt
- Bulletin:
- 0398
- Component:
- 090000 fuel system, other
- Summary:
- Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt
- Bulletin:
- 031514
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- The malfunction indicator lamp (mil) may be illuminated and diagnostic trouble codes (dtcs) p1380, p1381, p1383, and/or p0340 may be stored in memory. *tt
- Bulletin:
- 03148
- Component:
- 103600 power train:automatic transmission:cooling unit and lines
- Summary:
- New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt
- Bulletin:
- 03181
- Component:
- 110000 electrical system
- Summary:
- Remote keyless entry (rke) - service tips. *tt
- Bulletin:
- 03203
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system. *tt
- Bulletin:
- 16528
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Hesitation/surge during acceleration between 3000-4000 rpm. oasis. *tt
- Bulletin:
- 04N02
- Component:
- 092000 fuel system, other:delivery
- Summary:
- Engine hesitation, loss of power, surging, and other similar symptoms as a result of contamination of the fuel pump. this program extends the coverage of the fuel delivery module (fdm). *tt *mj
- Bulletin:
- 02M01
- Component:
- 063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
- Summary:
- Customer satisfaction program 02m01 supplement #4. certain ford 2000 through 2003 vehicles equipped with a tube-mounted egr pressure sensor - additional egr pressure sensor warranty coverage. *tt supplement #3. *mj supplement #6
- Bulletin:
- 03223
- Component:
- 110000 electrical system
- Summary:
- Streamlined diagnostic procedure for vehicles with malfunction indicator lamp on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy. *tt
- Bulletin:
- 17582
- Component:
- 110000 electrical system
- Summary:
- Diagnostic trouble code p1000 (obd systems readiness test not complete) resetting after it has already cleared. *tt
- Bulletin:
- 04111
- Component:
- 110000 electrical system
- Summary:
- Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
- Bulletin:
- 02176
- Component:
- 032100 service brakes, hydraulic:switches:brake light
- Summary:
- Lamp-brake-invadvertent disabling of brake shift interlock. *mj
- Bulletin:
- 031501
- Component:
- 138130 visibility:defroster/defogger system:windshield:controls/wiring
- Summary:
- Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt
- Bulletin:
- 041514
- Component:
- 138130 visibility:defroster/defogger system:windshield:controls/wiring
- Summary:
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
- Bulletin:
- 02208
- Component:
- 353600 equipment:air conditioner
- Summary:
- Climate control a/c service tech tips. *eh
- Bulletin:
- 16306
- Component:
- 110000 electrical system
- Summary:
- Coolant lamp illuminated after cluster replacement. *tt
- Bulletin:
- 041814
- Component:
- 012000 steering:column
- Summary:
- Steering column shipped without crush pad - reuse original crush pad if not damaged. *tt
- Bulletin:
- 04174
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
- Bulletin:
- 04217
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- General power train control module (pcm) programming procedures. *tt
- Bulletin:
- 042107
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- General (pcm) power train control module programming procedures. *tt
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